BMW Chassis and Suspension Training
Wheel Alignment
Toe, camber, and caster settings
Importance of correct alignment for tire wear and handling
Suspension Components
Springs, dampers, anti-roll bars
Understanding their roles and functionality
Steering System Basics
Types of steering systems (rack & pinion, recirculating ball)
Maintenance and common issues
Basics of Chassis Electronics
Overview of ABS, DSC, and xDrive systems
Functionality and troubleshooting
Tire Specifications
Understanding size markings, load rating, and speed rating
Importance of tire pressure and condition
Wheel Balancing and Tire Rotation
Procedures for proper balancing and rotation
Impact on vehicle handling and tire life
Tire Types and Selection
Differences between all-season, summer, and winter tires
OEM specifications and aftermarket considerations
Run-flat Tire Technology
Features and benefits of BMW run-flat tires
Procedures for repair and replacement
Adaptive Suspension
Operation of Dynamic Damper Control
Benefits of adaptive suspension in varying conditions
Pneumatic and Hydraulic Systems
Overview of air suspension and Active Roll Stabilization
Key maintenance points for high-pressure systems
M Suspension Technology
Specifics of BMW M models suspension tuning
Understanding M-specific components and setups
Electronic Chassis Adjustments
Configuring Driving Experience Control modes
Interaction with other vehicle dynamic systems
Fault Diagnosis
Utilizing BMW diagnostic software (ISTA)
Identifying common chassis-related fault codes
Alignment and Calibration Techniques
Alignment tools and machines (e.g., Hunter)
Calibration of ADAS and suspension systems
Component Repair and Replacement
Best practices for suspension components disassembly
Torque specifications and use of thread-locking compounds
Troubleshooting Noises and Vibration
Systematic approach to isolating issues
Common sources and their remedies
Aftermarket Upgrades
Legal considerations and compatibility with existing systems
Impact on warranty and vehicle dynamics
Alignment for Performance Driving
Modifications to alignment settings for track use
Interplay with tire selection and pressure
Lightweight Components
Benefits of using lightweight materials
Examples: Carbon fiber, aluminum, titanium parts
Aerodynamics
Role of chassis design in vehicle aerodynamics
Aerodynamic components and their influence on handling
Personal Safety Equipment
Mandatory protective gear during repairs
Understanding workshop safety protocols
Vehicle Safety Features
Chassis contributions to passive and active safety
Inspections to ensure system integrity
Handling Hazardous Materials
Proper disposal of suspension fluids and materials
Environmental considerations and regulations
Emergency Procedures
Steps to follow in the event of equipment failure
First aid for common workshop injuries